Alpha Soluttions

Battery Manufacturing Equipments

PRODUCT LIST

Sr no

Process area

Machine

Specifications

Particulars

Production capacity

1

Casting

Grid aging oven

3 mtr X 1.8 mtr X 2 mtrms structure 24 kw 1hp motors X 2

12500 panels/batch

Lead meting pot with automatic control panel

Brick lined gas fired with automatic controls

300 kg

Automatic ccs unit

SS tank 50 lts with automatic control panel

two automatic casting machine

Fume extraction and treatment system

As per exact layout

2

Mixing and Pasting

Curing oven

4 mtr X 2 mtrs X 2.5 mtrs fully automatic inside ss 304 outside ms with steam generator

20000

Curing oven

3 mtr X 2 mtrs X 1.8 mtrs fully automatic inside ss 304 outside ms with steam generator

10000

Flash Drying Oven

25 ft long , chain conveyor with automatic control panel

40 to 120 panels per minutes

Mixer chilling system

As per exact layout

Fume extraction and treatment system

As per exact layout

3

Plate Formation

Formation line

100 jars constant current charger tackless formation system mould for bottom bars and connecting rods

6400 panels per batch

Formation line

50 jars constant current charger tackless formation system mould for bottom bars and connecting rods

3200 panels per batch

Fume extraction and treatment system

As per exact layout

Plate washing tank with wash maximiser

As per exact layout

Plate plates drying oven

4 mtr X 2 mtrs X 2.5 mtrs fully automatic inside ss 304 outside ms

15000 panels / batch

Gas fired positive plates drying oven

Inside SS.304 structure with M S outside structure 20 hp blower 200000 kcal burner lpg four racks

3500 panels/batch

Gas fired positive plates drying oven

Inside SS.304 structure with M S outside structure 7.5 hp blower 30000 kcal burner lpg four racks

1000 panels/batch

Gas fired dry charged oven

Inside SS.304 structure with M S outside structure 20 hp blower 200000 kcal burner lpg four racks oxygen monitoring system

3500 panels/batch

Fume extraction and treatment system

As per exact layout

4

Battery Charging System

Acid chilling system

Acid chiller unit is air cooling type unit which is composed of main chiller, heat exchanger unit, thermal-insulating acid tank, electrical control panel and circulating piping in system.The temperature for 5m3 dilute acid in acid storage tank (initial temperature 40-50 C) can drop to 80c within 12 hours. (Note acid chilling time exclude water pre-chilling time)

5000 lts/ batch

Conveyor system for battery movement

As per exact layout

5

Miscellaneous

Pickling tank

12mm thick pp tank air agitation system

1000 panels / batch

Ammonia Pickling System

12mm thick pp tank air agitation system hot air generator with plate drying system

1000 panels / batch

Epoxy Curing Oven for VRLA

9 mtr long 24 kw three zone system with roller conveyor

Unitary Dust collector for Assembly, PG filling area

5 hpself cleaning with filter bags

for 2 filling station

6

ETP

As per exact layout