Ultrasonic Plastic Welding Machines

Ultrasonic Press Type Basic Plastic Welding Machines

Range:
Frequency: 20 kHz
Power: 1200 W
Standard Features:                                                             Customized Accessories:

  • Welding Mode : Weld Time, Hold Time
  • Time based Post and Pre-trigger
  • Least count for timers : 0.1 Sec
  • Non-Floating, Precision Booster (Different Gains Available)
  • Fine Adjustment of Head Travel
  • Level Adjustment Base Plate
  • Pneumatic Actuator Stroke : 100 mm
  • Spring loaded Head Stopper
  • Rotary Indexing Table
  • Single Generator With Multiple Welding Heads (Sequentially
    Operated)
  • Riveting / Spot Welding
  • Forming / Staking
  • Customized Welding Stands
  • Horns and Fixtures

Ultrasonic Press Type Digital Plastic Welding Machines

The Performace:

Ultrasonic Press Type Digital Plastic Welding Machines With the unique Mecasonic Digital generator, particularly its “amplitude variation” function, allows performance and applications which, until now was only possible with the top of the range machines. It also offers : Robustness, precision, reliability, energy efficiency, ease of use and modular construction

Features and Specifications:

  • 20 KHz frequency with 2600 watts Nominal power.
  • Frequency lock between 20.2 to 19.4 KHz and Automatic Frequency tracking on +/- 500 Hz.
  • LCD display screen of 2 ½” x 1” window size with 4 x 16 alphanumeric characters digital display with bright back light and for
    adjustment of parameters

Two modes of Operation

Time mode window :- 0 to 300 secs. ( least count of 0.01 secs )
Energy mode window :- 0 to 2600 joules,
with lower and upper range settable limits. ( least count of 1 joule )

Additional Settable Parameters in the Generator like

Amplitude :- Variation from 50 to 100% in 10 steps with bar graph indication. Power control window :- 0 to 2600W, with lower and upper range settable limits. ( least count of 1 Watt )

Windows of results display

Ultrasonic frequency :- Frequency of stack ( KHz ).
Counters :- To view total No of cycles and welding defect counter.
Amplitude Level :- To view set level of amplitude.
Power Max :- To view max power consumed during last cycle.
Ready :- Display to show the machine is ready for next cycle of operation

  • Power Factor Control ( PFC ) device is which maintains constant output amplitude and output power even with variation of input voltage between 180 Volts to 250 Volts and thus increases ultrasonic performance and consumes less current.
  • Access and selection of parameters through single rotary knob on generator.
  • LED Lamp indication for : System ready Ultrasonic ON Head movement Defects Mains supply ON
  • Pneumatic air cylinder max stroke 100 mm.
  • Pneumatic air cylinder dia 63 mm with a force of 2000 N at 7 bar pressure.
  • Emergency stop button.
  • Mains supply
  • Electrical input 230V single phase + earth.
  • Clean and dry Compressed air at 6 bar pressure @ 4 to 6 cfm.

Options

  • Sound enclosure
  • Foot / Pedal switch

Hand Held :

600 / 1200 W and 20 kHz Frequency

Tube Sealers :

Features :

Output: 15 to 25 tubes/min
Versatile: Can be synchronised with tube filling systems.
Reliable: Proven rugged design for leak proof seal.
Energy Efficient: Low Consumption of compressed air and electricity
Eco-friendly: No fumes or pungent smell
Fill, Seal, Trim and Code systems available

Multi-Head:

Multi Head ultrasonic Welder