------------OUR PRODUCT LIST ------------

« Installation of Weigh feeder in very dusty and corrosive environment.
« Equipment is still working after 20 years of operation to it’s specifications.

« Separate Backlit LCD displays for three different ingredients.
« Serial/Parallel Batching Systems available.
« Capacity - 100 Gms – 200 ton
« On line View mode - permits to view any parameter without disturbing the process.
« One/four/eight/sixteen ingredient systems (Higher also possible.
« Robust Design & Micro Controller based system, ensures reliability.
« User friendly
« Accuracy better than 0.25 %
« Suitable for lumps, powders, granules, liquids or any combination.
« Application in Cement, Steel, Chemical, Pharmaceutical, Detergent, food, Plastic, Ceramic Industries or any Industry where multiple ingredients are to be mixed in Gravimetric/Volumetric Proportion.

« 1/2/3/4 Loadcell Systems.
« Capacity : 10 kgs – 100 Tonnes.
« Suitable for Square, Conical, Cylindrical or Oval shaped Hopper/ Bin /Tank.
« Heavy duty loadcell assembly with jacking arrangement.
« 4/6 digit Indicator.
« 4-20 mA signal proportional to load.
« 2 set points with relay output. Multiple set points possible.
« Bright LED/LCD display.
« Flame proof/Explosion proof systems available for HAZARDOUS area.
« RS 232/485 port possible.
« System Accuracy 0.1 % and better.
« Systems working/installed on Reactors having Agitator

INSA’s series IMC 2011 Belt Weighers are designed using latest Micro Controller. These are high density microprocessors proven in harsh Industrial Environment. The System is designed using DIN standard enclosures. The ease in calibration, ease in installation, ease in maintenance, ease in up gradation, Highest reliability etc are some of the FEATURES of Micro Controller based belt weighers. INSA’s Belt Weighers uses Strain Gauge type of Loadcells and Ultra reliable magnetic speed transducers./ Internal speed sense signal. Complete electronics is designed and housed in DIN enclosure. Remote displays (optional) if required are supplied loose in DIN standard enclosures.

* Capacity :1 TPH – 1000 TPH.
* Operating Range : 30 % - 100% F.S.
* Material conveyed : Powders, Lumps, Granules, etc.
* Particle size : Fine Powder – 300 mm lumps.
* Belt Width : 200 mm – 2000 mm.
* Conveyor : Flat 5 – 100 mtrs or Troughed 10 - 200 mtrs.

« Access to Program mode through PASS WORD.
« DIN sized controller for ease of maintenance.
« Capacity 10 Kg/Hour to 1000 Tones/Hour
« Accuracy 0.5 % - 2 % or better depending upon conveyor condition.
« Micro controller based systems ensures highest possible reliability
« User friendly.
« Use of reputed make components/parts.
« Applications in Cement, Steel, Fertilizer, Chemical, Pharmaceutical, Food, Refractoriness, Ceramic, Zinc, Alum Industries.
« Two Set points.
« 4-20 mA proportional to Flow rate AND Serial Communication

« To Grade the tea powder / liquids this system is used. Data is collected on PC for
comparison / Historical data monitoring.
« 150 samples can be monitored at a time.
« Other equipments are available / can be developed for Gradation of any liquid /
Geometrically symmetric products.

« Available in Castings/M.S. & SS fabricated.
« Capacity 100 Kgs/Hr – 50 T/Hr.
« Size 4 Inch – 12 Inch.
« No. of Pockets – 4/6/8.
« Input and Output Flanges – Round or Square/Rectangle.
« Variable speed Drive on request

« Ratio Setting from 0 -100 %
« Input Signal 4 – 20mA, 0 -10 VDC
« Applicable for solids / Liquids / Granules / Powders
« Output Signal 4 – 20mA, 0-10 VDC
« Backlit Indication for flow / Ratio / Total Quantity
« Custom built Systems

« Isolation between V-I, I-V, V-F, F-V, I-F, F-I
« Range : 0-20 mA,-20mA, 0-10 V, 0-10 KHz
« Isolation Voltage : 1 KV
« Single Channel to Single Channel
« Single Channel to Multi Channel, Any Configuration.
« Accuracy : < 0.1%.

Position Transmitters, Which can be used to monitor/Control the position of Damper Gate/ Reclaimer Position/ Length of wire rope wound/unwound by Winch/ Hoist position/ Grab Bucket opening etc.

Position Transmitter gives out 0- 10 Volt/4 – 20 mA current signal depending upon position of shaft. Digital pulses can also be provided. Position Accuracy +/- 0.1 %.

It also provides two settable alarms/provides potential free relay contacts. The Position Transmitters are manufactured in IP 65 protection class. Many of Position Transmitters are working in Cement Industry, Crane Industry, Winch Manufacturers and Engineering Industries.

« Capacity - 25 Kgs – 100 Kgs.
« Accuracy - +/- 0.25 %
« Speed 10 – 20 Bags/Minutes
« RS 232/RS 485 Port for communication
« Alpha numeric Backlit LCD display.
« Individual Bag Weight, Cumulative Total & Bag Count displayed.
« Fault messages displayed on LCD display.
« Easy calibration

We manufacture SPECIAL PURPOSE MACHINES ( SPM ).

To test the special Purpose Machines, INPUT and OUTPUT parameters/functions needs to be simulated. We design/Manufacture Electro Mechanical equipments which can generate such FUNCTIONS/PARAMETERS.

« System developed for Hindustan Lever Ltd.
« Pre weighed powder poured in special tubes
« 10 X 10 matrix of tubes ( Total 100 tubes)
« Vibrator used for powder leveling
« Sensor positioned with a accuracy of 20 micron
« Stepper motor and Ball Screw used for precise positioning
« Controller (PLC) calculates Density and Data transferred to PC

« Ultra Stable DC current with a resolution of 0.1 mA is passed through specially designed cell.
« Readings monitored for a period of 15 minutes. With a scanning of 100 samples per second.
« Data sent to PC for further analysis/product improvements

« Pipe from extruder is cut to length of 6 mtrs with accuracy of 1 mm & dropped by
tilting unit.
« Special cushioning pads are used on collecting cradle. Cradle gets positioned
accurately.
« Pipe checked for parameters as per selected Type, Class and Diameter. Recipe
management is built in.
« Okay and Out of range pipes segregated at unloading station.
« PLC is used for Recipe management, Monitoring, Control & Real Time Data
collection. Data storage capacity for 15 hours. Max. Production @ 4 pipes per Minute.

« Sample of powder to be tested is poured in specially formed glass tube.
« Reading Recorded automatically. Capacity to store 100 readings.
« Data transfer facility to PC through RS 232 link.

Siemens washing machine cycle was modified to use for Research & Development activities of Hindustan Lever Ltd, to up grade their products. External Multiple tanks were used with level and flow sensors. Solenoid valves were operated to decide tank operations. PLC was used for total control action.

« Field Instrumentation system developed for Saint Gobain –Singapore.
« Hall Effect Sensors for Power, LVDT for stroke and feed rate and Ultrasonic for
Distance measurement with fixtures are supplied. Instrument has capability to
collect data from 8 channels and communicates with NI’s LAB VIEW installed on PC.
« Everything is supplied in a small shock absorbing suitcase.

« Differrent type of Loadcells available for a different application.
« Capcities 2Kgs – 50Tonnes
« Available in Aluminum/Alloy Tool steel and SS
Accuracy 0.025 %
« Shear beam, Square beam, ‘S’ type, Compression, Tension and Universal type Loadcells Single Point Platform, Single ended shear beam, double
ended shear beam, Hermetically sealed loadcells etc. are available.
Loadcell mounting Aceessories available in MS and SS
« Enclosure IP 67 Weather proof/ IP 68 wash down type or Hermetically sealed loadcells available.
« Electronic cards available for scale/counting scale applications.
« Platform Scales also available.

« Capacity - 0 Kgs – 100 Kgs in different Models.
« Accuracy - +/- 0.25 %
« Speed 10 – 20 Items/Minutes
« RS 232/RS 485 Port for communication
« Alpha numeric Backlit LCD display.
« Individual Items Weight, Cumulative Total & Items Count displayed.
« Fault messages displayed on LCD display.
« Easy calibration.

« 4/8/16 No. Of Analogue Inputs.
« Fastest Scanning for all the eight Channels.
« Scan Cycle time Settable in Seconds, from 0.1 second to 999 seconds.
« Input Signal Resolution - 12 bits. ( 16 bit on request )
« Provision to Select/ Bypass channels.
« Backlit LCD display for Data Viewing/ Parameter setting.
« Data storage with Scan Cycle Identification label and Real Time.
« Scan Cycle Recall by Identification or by date and time.
« Facility to view Data in tabular( Excel ) spread sheet or by Graphs.
« Facility to compare historical Data.
« Facility to magnify selected portion of Graph.
« On Line trend with data collection & comparision.
« Facility to store Scan Cycle Time Recipe.
« Fault Annunciation for missing Channel.
« Three limit settings for each channel with annunciation.
« Facility to accept Manual Start or Auto Start from external device.
« Calibration Check for all Eight/Sixteen channels.

« Multi Channel Data Loggers available. ( 4/8/16/32 channels)
« Inputs - Current 0/4 – 20 mA, Voltages 0 – 10 VAC /OR Digital Pulses. ( Logger to
log any Electrical/Mechanical entity – OPTIONAL)
« Loggers with, Input Signals isolation available
« Loggers with Isolation between Channels is available
« Input signal can be calibrated for actual parameter values.
« Resolution 12 and 16 Bits.
« Speed – 25/50/100/200 samples per seconds
« 1KS/S models also available.
« Memory capacity 16K/32K/64K – Higher capacity version possible
« Facility to view stored DATA.
« Data collection on external command/through keypad
« ON line DATA transfer/through Transfer command from Logger
« RS 232/RS 485 port for communication with PC.
« EXCEL compatible file generation or SCADA compatible

The Reactor to be weighed is installed on three/four loadcells, placed 90/120 deg. Apart. Dead weight of the reactor is tared. The Digital Weight indicator will normally indicate instantaneous quantity of material in the Reactor. Indicator has two set points, LOW & HIGH. These set points can be used for activating alarms or for starting and stopping the feeding or discharging device. Calibration can be done by filling known quantity of water in the reactor and Entering the cal. figure in it.

« INDICATOR/CONTROLLER
* Supply :230 Vac
* Signal Input :0 - 30 mV
* Output :0 - 10 V dc / 4 - 20 mA dc( OPTIONAL)
* Enclosure :Weather proof – IP 55
* Operating temperature range :0 - 45 deg. C
* Accuracy :Better than 0.5 % F.S.
* Display :4 digit RED LED – 12.5 mm Character height.
Systems also available for Hazardous Area and Glass Lined Reactors

Hydraulic press was controlled for it’s stroke to control thickness of product. Stroke accuracy was achieved within +/- 20 microns in product thickness of 8 mm to 40 mm. Product thickness was settable. Panel was also controlling Pressure, mould activities, product ejection, product transfer etc. Linear scale was used for stroke measurement. All the PRESS PROBLEMS WERE TAKEN IN TO CONSIDERATION while designing the system

« Grinding Wheel Testing machine was designed to simulate Human actions involved in grinding operation while using
Surface Grinder.
« It has Angle Control (+/- 0.1 Deg), Force control ( +/- 10 gms – Accuracy), Power monitor (Resolution - +/-
0.1%),Wheel Glazed condition monitoring, Auto Dressing, Grinding cycle, parameter defining and DATA logging
facilities.
« Similar machine with additional features, was supplied to Grindwell Norton India.

« A condom Testing Machine was duplicated and supplied to Hindustan Latex Ltd.
Condom loading was manual, rest all was automatic, including, wetting, detecting puncture, marking defective one, washing, drying, rolling, counting and separating defective ones

Cut-off wheel (hereafter referred as wheel) is major segment of the Abrasive wheel business all over the world including India. In earlier days performance of Cut Off Wheels was ascertained on the basis of how long a wheel was used. Over a period wheel manufacturers realized that this is not correct method of rating the wheel. Then new procedure of testing the wheel was laid.

In this new procedure an operator was trained and he was supposed to carry out the tests. Though new procedure adopted improved the rating criteria, it was not foolproof due to the fact that it was dependent on operator to operator, operator’s skill, his mood and fatigue developed. Since cutting operation was manual, operator – related variables were involved. In a given test or repeated test cutting parameter such as head load applied was not consistent, it varied from operator to operator. It was not consistent even for the same operator. This resulted in to non repeatability in the test results obtained. It was difficult to compare the performance of the different wheels. Since there wasn’t any physical measurement of head load applied, during test and it was left to Operator’s skill/ discretion.

The Automated Cut off wheel Tester was developed to overcome all the problems faced in Manual Testing. Automated wheel tester has additional advantage that it logs the parameters such as Head load set, head load applied, power drawn. Time for test etc.

This tester is built to standardize the Test procedure/s.
« QC evaluation of product consistency & product quality.
« This can prove to be very much helpful in new product development.
This equipment is designed to evaluate product life & it’s free cutting ability.
Cut-off wheel tester was built so as to simulate the manual operation.
In the manual cutting, there is a continuous force given to the wheel by the arm of the operator to give head load to the cut off wheel.
It is very essential to create these situations to simulate the field conditions.
All the features of manual operation are included in this machine to make it more human in operation.

The basic Intention of developing Spring Testing Machine is, to establish Life span of different type of Springs.
The spring to be tested will be pre-stressed in a fixture and put under Compression-Decompression cycle. Hydraulic Press will be used for Compression-Decompression cycles. The force to be exerted on spring will be set manually by adjusting Pressure Regulator of Hydraulic system. Stroke length of Compression will be set by locating sensors, alternately stroke length display with set point will be provided. Press will compress or Retract when set limits are reached. The max. ( Peak) & Min. force required for compression will be recorded in each cycle.
Capacity : few kg to 50 of Ton

Insa Manufactures Flat and Troughed Belt Conveyors for any application. Write with your specific application.
« Belt Width : 200 mm - 2000 mm
« Type : 3 Roller construction for troughed conveyors.
« Capacity : 10 Kgs / Hr to 1000 Tons/Hr
« Conveyor Length : 1200 mm Pulley Centre for small flat Conveyors to 500 mtr
« Drive Pulley Dia. : 50 mm for small Flat conveyor to 1000 mm Dia.
« Drive & Tail Pulley :Rubberized Construction.
« Impact Idlers : Plain / Rubberized depending upon Application.
« Carrying & Return Idlers :ERW / Seamless pipe Construction.
« Supports : Available with or Without supports
« Scrapers : Internal & External scrapers
« Skirt Board : Near Inlet for Troughed Conveyor / Full Length for small Flat Conveyors
« Belt : Available in different Grades including Food Grade and High Temperature. Similarly Teflon / PU Belts are also Available.

Screw Conveyors are available in Troughed &Tubular Construction. Precisely machined Small size screw Conveyors are available
« Capacity : 0.10 - 50 TPH/M
« Conveyor Length : 200 mm -10,000 mm
« Type : U Trough / Tubular Construction
« Screw Dia. : 50 mm - 400 mm
« Material of Construction : Mild or Stainless Steel
« Feed Rate Control : Through Variable speed Drive.

WRITE FOR ACCURATE FEEDING OF ANY POWDERY/GRANULAR MATERIAL. FLEXIBLE SCREW CONVEYORS AVAILABLE FOR POWDERY MATERIAL

PAN type Vibratory feeders available
« Pan Width : 200 mm – 1000 mm
« Capacity : 10 Kg/ Hr – 10 Ton / Hr
« Close loop system available for accurate feed Controls

Roller Conveyors available as Gravity type or Power wised
« Width : 200 mm – 1000 mm
« Capacity : 100 – 500 Kg/ Sq. Mtr.

« On Line Lump Breaker.
« Material having tendency to form lumps during production are broken.
« Coated with special coating for corrosive material.

« Useful for Powdery material
« Capacity 10 Kg / Hr to 500 Kgs/Hr.
« Extracting Device Rotary feeder, Screw Feeder Belt Feeder’
« Accuracy : 0.5 – 1 %