Facilities

Testing Facilities

Routine TestType TestSpecial Test
• Inspection of assembly including wiring
• Continuity Test
• Insulation Resistance tested by (Megger) 500/1000 V
• High Voltage Test by HV Test Kit 2 kV for 1 minute
• Short cicuit test as per IS 8623 (part I) 8.2.3-1993
• Temperature rise test as per IS 8623 (part I) 8.2.1 -1993
• Primary injection test
• Secondary injection test
• Verification of Power Coat thickness

Manufacturing Facilities

Shivam’s manufacturing facilities for all types of switchboards standard products are at Kalher, Ambernath, Dist Thane and Powai, Mumbai. These facilities are spreaded in total are of 25000 Sq. and follow world-class processes including Lean Manufacturing, Forced Draft Ventilation System, Total Quality Management, and Value Engineering. The manufacturing units have a testing facility that includes 2000 A primary injection current source, 2.5 kV insulation testers, and Secondary current injection source.

The quality management systems at all factories conform to ISO 90012008, ISO 14001 2004 & OHSAS 18001 2007 Standards. All facilities have dedicated areas. To meet the customer demands we work in two shifts per day

2D / 3D design
In house 2D/ 3D design capabilities using ZWC cad for enclosure fabrication design.

 


Label & Ferrules marking systems
State of the art printer provides quality and groud productivity in label & ferules making
Turret punching
Muratech CNC Servo Motor Driven Ram Turret Punch Press M2044TS / M2048TS Servo Drive Pioneer Motorum have evolved to a new utility. An environment-friendly eco-machine, Motorum uses the energy it needs only at the time of punching, thanks to the servo motor drive mechanism
 
Namsung Compact Busbar Punching System
The punching system reduces the working time innovatively and increases work efficiency because unnecessary work, such as putting a punching jig or changing the punching jig, is not required.
Hydraulic Shearing Machine for Sheet Metal
A power shear is electrically and pneumatically powered tool to cut straight lines and relatively large radius curves.
 
Folding / Bending Machine
These bending machines can offer optimal accuracy with electric-hydraulic servo system and advanced CNC machine. The bending process can be set according to customers requirements. The non-corrosive surface allows much less maintenance for the press brakes.
Welding and Grinding
Mig and Tig welding machinery used for welding operations (mild steel, Aluminium, Stainless Steel)
 
Powder coating system
Semi-automated powder coating line with 3 stage preparation (wash, degrease, Phoscoat)
Copper fabrication
Copper fabrication machines are used in cutting, punching and bending the Copper and Aluminium conductors used in high current switchboards

Why Shivam?
Shivam Switchboards manufactures custom-built switchboards for the Australian and global markets. Our switchboards meet all local and international compliance regulations.

• Shivam management, sales, project management and manufacturing departments all operate from the same premises ensuring we are a close and efficient team. This results in full control over the delivery of your project ensuring on-time and within budget projects.
• Shivam Switchboards believes in building and maintaining excellent business relationships with their clients and strives to exceed clients expectations, from the initial enquiry to delivery. Our sales teams are dedicated to providing the best sales and technical support.
• Shivam Switchboards delivers the highest quality products designed to meet specifications and site requirements within record time frames.
• Shivam Switchboards has full control over the products manufactured as they can provide in-house sheet metal fabrication, powder coating, assembly and wiring of switchboards.
• Shivam Switchboards operates within a 5000m2 manufacturing and warehouse facility and has the capacity to manufacture larger numbers of boards within shorter time frames.
• Shivam Switchboards has a team of Engineers who are committed to providing the best solutions for their clients electrical requirements from the initial design phase to the commissioning of switchboards, meeting stringent electrical and site requirements.