Oil and Natural Gas Industries
SR.NO.
TYPICAL APPLICATION
COATING TYPE
MACRO HARDNESS
COATING FUNCTION
RECOMMENDED PROCESS
1
BALL VALVES
Cr2O3 / WC-12 Co
58-70,58 HRc
EROSION RESISTANCE
P / D
2
AMINE CONTRACTOR
SS
35 HRc
CORROSION RESISTANCE
P / D
3
CHANNEL HEAD
SS
35 HRc
CORROSION RESISTANCE
P / D
4
SULPHER CONDENSOR
Cr2O3
58 -70 HRc
WEAR & CORROSION RESISTANCE
P / D
5
CONDENSATE STABILIZER
Cr2O3
58 -70 HRc
WEAR & CORROSION RESISTANCE
P / D
6
BLOW OUT PREVENTOR VALVE
Cr2O3 , STELLITE
58-70,45 HRc
WEAR RESISTANCE
P / D
7
BOILER STACKS
SS
35 HRc
CORROSION RESISTANCE
P / D
8
MUD PUMP ROTORS
Cr2O3
58 -70 HRc
ABRASION RESISTANCE
P / D
9
CHOKE & KILL LINE SEALS
Cr2O3,WC-Co
58 -70,58 HRc
WEAR & CORROSION RESISTANCE
P / D
10
CHRISTMAS TREE
SS
35 HRc
CORROSION RESISTANCE
P / D
11
FLANGE FITTINGS
Cr2O3
58-70 HRc
WEAR RESISTANCE
P / D
12
MAGNETIC RECEIVING PROBE
SS
35 HRc
CONDUCTIVITY
P / D
13
MUD PUMP LINER
Cr2O3,WC-Co
58 -70,58 HRc
ABRASION RESISTANCE
P / D
14
OFF-SHORE RIGS
SS, Zn, Al
--
CORROSION RESISTANCE
P / D
15
PROTECTION PADS
SS
35 HRc
ANTI FRICTION SURFACE
P / D
16
PUMP CASINGS
SS,Cr2O3
35, 58-70HRc
RESTORATION OF DIMENSIONS
P / D
17
PUMP HOUSINGS
SS,Cr2O3
35, 58-70HRc
WEAR & CORROSION RESISTANCE
P / D
18
PLATE PINS
SS,Cr2O3
35, 58-70HRc
WEAR & CORROSION RESISTANCE
P / D
19
DOWN HOLE PLUNGER
Cr2O3
35, 58-70HRc
WEAR & CORROSION RESISTANCE
P / D
20
TAPCO PLUG VALVE
Cr2O3,WC-Co
58-70, 58 HRc
EROSION RESISTANCE
P / D
21
AUTO SHUT OFF VALVE
Cr2O3,WC-Co STELLITE
58-70,58,45 HRc
EROSION RESISTANCE
P / D
22
PART INSPECTION SHOE
SS
35 HRc
ANTI FRICTION SURFACE
P / D
23
PLUG VALVE
Cr2O3,WC-Co STELLITE
58-70,58,45 HRc
CORROSION RESISTANCE
P / D
24
PRESSURE SAFETY VALVE SPRINGS
SS
35 HRc
EROSION RESISTANCE
P / D
25
GATE VALVE STEM
Cr2O3,WC-Co STELLITE
58-70 HRc
CORROSION RESISTANCE
P / D
26
COMPRESSOR ROD
Cr2O3
58-70 HRc
SLIDING WEAR RESISTANCE
P / D
27
PISTON ROD
Cr2O3
58-70 HRc
WEAR & CORROSION RESISTANCE
P / D
28
COMPRESSER CYLINDER
SS
35 HRc
RESTORATION OF DIMENSIONS
P / D
29
DOWN HOLE CYLINDER
Cr2O3
35,58-70 HRc
ABRASION RESISTANCE
P / D
30
FIRE TUBE
SS
--
CORROSION RESISTANCE
P / D
31
TURBINE PUMP IMPELLER SHAFT
SS, Cr2O3
35,58-70 HRc
WEAR & CORROSION RESISTANCE
P / D
32
EXHAUST DUCTS
SS, Cr2O3,Ni Cr Al
35,58-70 HRc
CORROSION & OXIDATION RESISTANCE
P / D
A : WIRE ARC SPRAY PROCESS
D : DETONATION SPRAY PROCESS
P : PLASMA SPRAY PROCESS
H : HVOF SPRAY PROCESS
M : METALLIZING-WIRE FLAME SPRAY PROCESS

PF : POWDER FLAME SPRAY PROCESS