SR.NO. |
TYPICAL APPLICATION |
COATING TYPE |
MACRO HARDNESS |
COATING FUNCTION |
RECOMMENDED PROCESS |
1 |
BALL VALVES |
Cr2O3 / WC-12 Co |
58-70,58 HRc |
EROSION RESISTANCE |
P / D |
2 |
AMINE CONTRACTOR |
SS |
35 HRc |
CORROSION RESISTANCE |
P / D |
3 |
CHANNEL HEAD |
SS |
35 HRc |
CORROSION RESISTANCE |
P / D |
4 |
SULPHER CONDENSOR |
Cr2O3 |
58 -70 HRc |
WEAR & CORROSION RESISTANCE |
P / D |
5 |
CONDENSATE STABILIZER |
Cr2O3 |
58 -70 HRc |
WEAR & CORROSION RESISTANCE |
P / D |
6 |
BLOW OUT PREVENTOR VALVE |
Cr2O3 , STELLITE |
58-70,45 HRc |
WEAR RESISTANCE |
P / D |
7 |
BOILER STACKS |
SS |
35 HRc |
CORROSION RESISTANCE |
P / D |
8 |
MUD PUMP ROTORS |
Cr2O3 |
58 -70 HRc |
ABRASION RESISTANCE |
P / D |
9 |
CHOKE & KILL LINE SEALS |
Cr2O3,WC-Co |
58 -70,58 HRc |
WEAR & CORROSION RESISTANCE |
P / D |
10 |
CHRISTMAS TREE |
SS |
35 HRc |
CORROSION RESISTANCE |
P / D |
11 |
FLANGE FITTINGS |
Cr2O3 |
58-70 HRc |
WEAR RESISTANCE |
P / D |
12 |
MAGNETIC RECEIVING PROBE |
SS |
35 HRc |
CONDUCTIVITY |
P / D |
13 |
MUD PUMP LINER |
Cr2O3,WC-Co |
58 -70,58 HRc |
ABRASION RESISTANCE |
P / D |
14 |
OFF-SHORE RIGS |
SS, Zn, Al |
-- |
CORROSION RESISTANCE |
P / D |
15 |
PROTECTION PADS |
SS |
35 HRc |
ANTI FRICTION SURFACE |
P / D |
16 |
PUMP CASINGS |
SS,Cr2O3 |
35, 58-70HRc |
RESTORATION OF DIMENSIONS |
P / D |
17 |
PUMP HOUSINGS |
SS,Cr2O3 |
35, 58-70HRc |
WEAR & CORROSION RESISTANCE |
P / D |
18 |
PLATE PINS |
SS,Cr2O3 |
35, 58-70HRc |
WEAR & CORROSION RESISTANCE |
P / D |
19 |
DOWN HOLE PLUNGER |
Cr2O3 |
35, 58-70HRc |
WEAR & CORROSION RESISTANCE |
P / D |
20 |
TAPCO PLUG VALVE |
Cr2O3,WC-Co |
58-70, 58 HRc |
EROSION RESISTANCE |
P / D |
21 |
AUTO SHUT OFF VALVE |
Cr2O3,WC-Co STELLITE |
58-70,58,45 HRc |
EROSION RESISTANCE |
P / D |
22 |
PART INSPECTION SHOE |
SS |
35 HRc |
ANTI FRICTION SURFACE |
P / D |
23 |
PLUG VALVE |
Cr2O3,WC-Co STELLITE |
58-70,58,45 HRc |
CORROSION RESISTANCE |
P / D |
24 |
PRESSURE SAFETY VALVE SPRINGS |
SS |
35 HRc |
EROSION RESISTANCE |
P / D |
25 |
GATE VALVE STEM |
Cr2O3,WC-Co STELLITE |
58-70 HRc |
CORROSION RESISTANCE |
P / D |
26 |
COMPRESSOR ROD |
Cr2O3 |
58-70 HRc |
SLIDING WEAR RESISTANCE |
P / D |
27 |
PISTON ROD |
Cr2O3 |
58-70 HRc |
WEAR & CORROSION RESISTANCE |
P / D |
28 |
COMPRESSER CYLINDER |
SS |
35 HRc |
RESTORATION OF DIMENSIONS |
P / D |
29 |
DOWN HOLE CYLINDER |
Cr2O3 |
35,58-70 HRc |
ABRASION RESISTANCE |
P / D |
30 |
FIRE TUBE |
SS |
-- |
CORROSION RESISTANCE |
P / D |
31 |
TURBINE PUMP IMPELLER SHAFT |
SS, Cr2O3 |
35,58-70 HRc |
WEAR & CORROSION RESISTANCE |
P / D |
32 |
EXHAUST DUCTS |
SS, Cr2O3,Ni Cr Al |
35,58-70 HRc |
CORROSION & OXIDATION RESISTANCE |
P / D |
A : WIRE ARC SPRAY PROCESS |
D : DETONATION SPRAY PROCESS |
P : PLASMA SPRAY PROCESS |
H : HVOF SPRAY PROCESS |
M : METALLIZING-WIRE FLAME SPRAY PROCESS |
PF : POWDER FLAME SPRAY PROCESS |