SR.NO. |
TYPICAL APPLICATION |
COATING TYPE |
MACRO HARDNESS |
COATING FUNCTION |
RECOMMENDED PROCESS |
1 |
CALENDAR ROLLS |
HIGH CHROME S.S METAL |
35 HRc |
CORROSION & WEAR RESISTANCE |
A / D / P / H |
2 |
CUTTER BLADES |
W C / METAL |
55-60 HRc |
EDGE WEAR RESISTANCE |
A / D / P / H |
3 |
DRYER ROLLS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / D / P / H |
4 |
GRIPPER BARS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / D / P / H |
5 |
GRIPPER PADS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / D / P / H |
6 |
GRIPPER ROLLS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / D / P / H |
7 |
GRIPPER TIPS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / P / H |
8 |
GRIP ROLLS |
W C / METAL |
55-60 HRc |
ABRASION & WEAR RESISTANCE |
A / P / H |
9 |
GUIDE ROLLS |
MOLY, METAL |
80 Rb |
CORROSION RESISTANCE |
A / P / H |
10 |
IMPRESSION CYLINDER |
HIGH CHROME |
35 HRc |
WEAR RESISTANCE |
A / P / H |
11 |
M.G.CYLINDERS |
HIGH CHROME S.S,. METAL |
35 HRc |
WEAR & EDGE DETERIORATION RESISTANCE |
A / P / H |
12 |
PLATE CYLINDERS |
HIGH CHROME S.S |
35 HRc |
WEAR & CORROSION RESISTANCE |
A / P / H |
13 |
PRINTING ROLLS |
Cu / METAL |
80-85 Rb |
CORROSION RESISTANCE |
A / P / H |
14 |
PRINTING ROLLS |
Al BRONZE, METAL |
20-25 HRc |
CORROSION & WEAR RESISTANCE |
A / P / H |
15 |
SUCTION ROLLS |
MOLY, METAL |
40 HRc |
EDGE WEAR RESISTANCE |
A / P / H |
16 |
WINDER DRUMS |
SS |
- |
REBUILDING |
A /P |
17 |
DRYER DRUM |
SS / CERAMIC |
35 / 65 HRc |
ABRASION RESISTANCE |
A / D /P |
18 |
AGITATOR SHAFT |
SS |
35 HRc |
ABRASION RESISTANCE |
A / D / P |
19 |
DIGESTOR SHAFTS |
SS |
35 HRc |
ABRASION & CORROSION RESISTANCE |
A / D / P |
20 |
ROTOR DIGESTOR |
SS / WC |
35 / 55 HRC |
WEAR RESISTANCE |
A / D / P |
A : WIRE ARC SPRAY PROCESS |
D : DETONATION SPRAY PROCESS |
P : PLASMA SPRAY PROCESS |
H : HVOF SPRAY PROCESS |
M : METALLIZING-WIRE FLAME SPRAY PROCESS |
PF : POWDER FLAME SPRAY PROCESS |