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Synergy Green Industries Pvt. Ltd.

Vision

To achieve operational excellence by adapting latest technology and innovations. Global recognition as a reliable supplier for medium to large size critical iron castings.

Present Product Range

Weight Range

  • 500 Kgs to 10MT on fast loop moulding line.
  • 10MT to 15 MT with floor moulding.

Material grade: CI, & SG Iron Castings.
Batch/Bulk Production castings - Capacity 20,000 TPA.

Key highlights

  • Largest fast loop moulding line in the country for big castings, which can deliver consistent quality and high productivity.
  • No bake sand system with >90% reclamation capability.
  • Energy efficient Induction Melting equipments.
  • Clean foundry environment along with compliance to all statutory and environmental requirements.
  • State of the art IT facilities: MAGMA Simulation, ATAS liquid metal analyzer, ERP system, bench marked quality testing facilities.

Foundry Infrastructure

  • Phase 1
    • Factory Building – 9,648 Sq.m.
    • Admin & Utilities – 1,764 Sq.m.
    • Total Area – 11,412 Sq.m
  • Phase 2 Expansion (machining)
    • Factory Building – 4,680Sq.m.

Resources

MAGMA Flow & Thermal Simulation Software Well established Pattern Supply Chain Including CNC route.

Continuous Sand Mixers 3 Nos (80 MT/Hr, 30 MT/Hr, 6 MT/Hr)(Built with temperature & Flow Sensors)Mould Compaction Table & Transfer Cars.

30 MT Chain Manipulator & Flood Coating StationMould Drying Stations.

Fast Loop Moulding Line
16 Stations, 4 Set Patterns. Size: 4M X 3M X 2M

Half Flask WT: 30 MT 20 MT/Hour 4M X 3M Shakeout 1 No
Mechanical 5M X 5M Stationary Grid
Sand Reclamation

8MT X 2 No.s
Induction Furnace
(Max. Liquid Metal 20 MT)