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Engineering & Design solutions
+Seperation Systems
Heat Transfer / Thermal
Systems
Technology Based Systems
Trouble Shooting etc.
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Batch Distillation
Continuous Distillation
Evaporation
Absorption
Tubular Heat Exchanger
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Our Products
Regd. Office (Address)
Synergy Process Systems
15, Yogada,
Suvernbaug Colony, Kothrud,
Pune, 411 029,
Maharashtra, INDIA.
Telefax : +91 (0)20 25461812.
email: agp@synergypune.com patilag@hotmail.com
Distillation Accessories System
Column Internals
Column internals are selected as per system requirements. Column internals may be tray type or packings. We can identify the most appropriate internal and design the column for the given duty.
We supply high quality structured packings with appropriate internals through our associates. The internals are designed to achieve high degree of liquid distribution uniformity comparable with the international standards. Packing & internals are available in wide range of materials.
For several duties trayed columns are the better choice. Synergy can supply various Tray types like bubble cap, sieve, and special designs for liquids containing solids.
Comparison of Column internals
Parameter
NTS / m §
NTS / m §
Hold Up
Trays
1 ~ 2.5
1 ~ 2.5
High
Random Packings
1 ~ 3.5
20 ~ 150
Low
Structured Packings
3 ~ 11
4 ~ 20
Very Low
Typically Favored
when:
High Liquid rates
Large diameter
Columns
Liquids containing
solids/ fouling type.
Complex columns
Reactive distillation
Corrosive systems
(ceramic/plastic)
Small diameter
columns- low cost
situations
High theoretical
plates situations
Low DP situations
Revamps
Small column
diameters
§ Values given are indicative only. Both to strongly depend upon column diameter and system properties.
Table is by no means a exhaustive comparison.
Skid Mounted Modular Units : for Distillation/Absorption/Evaporation
For moderate Distillation, Absorption or Evaporation duties it is often Economical to supply the process equipments like column, heat exchangers, tanks, pumps and other system components as a preassembled skid mounted units. This ensures faster project completion, minimum site work and is most often economical for smaller sizes.
Special Duty Heat Exchangers as Distillation Column Accessories or Otherwise
Tubular exchangers with twisted tape inserts for highly viscous fluids.
Heat exchangers with Corrugated tubes for steam condensing outside
tube and turbulent flow inside tube.
Recirculating bed heat exchangers for liquids with severe fouling
tendencies.
Falling film product cooler cum condenser (patent applied for).
Internal condensers mounted on column top.
Low hold-up phase splitter (patent applied for).
Instrumentation and Control Systems
We can offer total system integration of Instrumentation and Control for plants engineered by us. Control
strategy and schemes will be designed for the specific requirements of the project. Instrumentation package
based on International guidelines can be devised and implemented using reliable instruments and control
elements. Different types of control systems, from conventional control panel to PLC based system with
SCADA/ HMI or Distributed Control System can be engineered and implemented.
Trouble shooting / Revamping/ modernization and other Services:
Some times distillation systems do not function satisfactorily. The problems may be with column or the
associated system. This most often results in to lower capacity, higher energy requirements, purity problems or
any other operational troubles. Synergy when called for troubleshooting approaches the problem is a systematic
way to come out with the most economical solution.
Modernization or automation works.
