Technology Based Systems

MENTHOL PROCESSING:

Synergy has exhaustive knowledge in processing of natural or synthetic menthol. We can assist the customers right from concept till commissioning of entire plant. Our scope can be: Design or supply

CMO PROCESSING

Batch Pre-treatment and Distillation plants for CMO feed to 85% LM stream suitable for production of Bold Crystals by chilling.
Batch Pre-treatment and Distillation plants for CMO feed to high purity LM product directly.
Continuous Plants for CMO Distillation: Custom made designs with options of Three column, Two Column or Single column systems. The products can be 85% plus or high Purity (95% plus) menthol.

DMO PROCESSING

DISTILLATIONS:

Feeds can be DMO or reacted DMO.
Batch Distillation plants for DMO feeds to 85% LM stream suitable for production of Bold Crystals by chilling.
Batch Distillation plants for DMO feeds to high purity 98.5% LM product directly.
Continuous Plants for DMO Distillation: Custom made designs with options of Three column or Two Column systems for high Purity (98.5% plus) menthol.

REACTIONS:

Highly Efficient Caustic Reaction systems complete with reactor and Distillation assembly.
Highly Efficient Sodium metal Reaction systems complete with reactor and Distillation assembly.
Highly Efficient Boric Acid Reaction systems complete with reactor and Distillation assembly.
Multi-purpose Reaction systems
Hydrogenation Facility with or without hydrogen recycling.

FLAKES PROCESSING

Batch Processing of flakes involving pre-treatment and Distillation for purity rise up to 99.5%
Batch processing of flakes involving pre-treatment and Distillation for complete terpenes removal.

OTHER PLANTS

Cis-3-Hexanol plants
Peppermint oil plants
Menthol Recovery plants from air resulting from drying menthol crystals.

NEW AREAS AND SYNERGY

We always believe in working closely with industry to come out with innovative methods/techniques of processing. Following are the areas we have identified and have done some initial work. We would like to associate and work jointly with organizations to share the benefits mutually on prearranged basis

Rapid chilling of CMO using direct contact injection chilling.
Fractional crystallization of L-Menthol crystals: Sound technical basis still lacks in this area.
Recovering high value low volume products out of pitch discarded after CMO distillations.

OTHER TECHNOLOGY:

Isomers Separation: More than 25 plants engineered are working satisfactorily, Cutting across several domains
Alcohol Distillation to RS, ENA, Absolute alcohol by extractive or Azeotropic Distillation.
Alcohol based chemicals: Acetaldehyde, Acetic acid, Ethyl acetate, Ethylene.
Oil & Gas/Petrochemicals: Separations involving c3 to c8.
Aroma and fine chemicals: Equipped to handle typical requirements of high value products
Essential oils extraction and their further fractionation.
Biotechnology: Aerobic Fermentors , Fermentation auxiliaries like Sterilization and CIP systems.