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Top Cyclone System

Principle :

In the Cyclone Water Spray System - cooling water is injected close to the dip tube against the gas flow in an absolute fine mist form to cool down the hot gas. While the high pressure water mist spray enables to condition & cool the hot gas, it also agglomerates & forces the dust downwards back in to the system, thus improving the collection ratio & efficiency. The cooled gas leaving the Cyclone occupies less volume, enabling substantial power savings for the PH fan.

The Major Components Of Gas Cooling System In The Top Cyclones

Pump Station : pumps are VFD controlled. Vertical pumps are used where ever possible. Lances & Spray Nozzles : high performace high pressure lances, no compressed air is needed to make ultra fine spray.

Calculations For Gas Cooling In The Top Cyclones

Chemtrols uses their own software for "heat transfer calculations in gas cooling".

The Controls Of Gas Cooling In The Top Cyclones

The overall control of whole system is conducted by PLC incorporating up-to-date technological advances where microprocessors enable incomparable control of the system, user friendly operation, reability, close loop control and managing almost all components automatically.

Advantages :

Reduces Excessive Temperature In The Top Cyclones
Improves The Cyclone Collection
Efficiency
Reduces The Downstream Fan Operating Power
Increases Plant Production Capacity