Lustre Engineering Corporation: An ISO 9001-2008 Certified Company

Live Line Maintenance

Live Line Maintenance of sub-station upto 400 KV and line upto#500kV

Hot Line washing of sub-station and Lines up to 400 KV AC , …….. ± 500 KV HVDC
Detection of Faulty Insulators by Scanner – PID Testing
Replacement of Defective Insulators Strings
Hot Spot Detection in EHV Sub-station & Lines

Zero Breakdowns are possible by Hot line maintenance of EHV installation

Transmission lines or Sub-Stations located near polluted areas having sulphar, salt, ash, conductive dust, etc face serious problem of deposition of this on porcelain insulators. Dust being conductive reduces the creepage path. Onset of winter when we observe Dew formation Voltage dips, Tripping of EHV lines is a common phenomena.

This deposition makes Insulator string weakest in EHV System which eventually produces flashover of insulator string. These un-warranted tripping produces heavy voltage surges and severe mechanical stress on system. The recurrent tripping of this nature may result in major break-down. To keep the system in perfectly healthy condition i.e having No Break-downs the only solution is Hotline Maintenance.

Common problem and corrective action

Problem Live Line corrective action
Insulators covered with dust producing repeated tripping High pressure DM Water washing
Identification of Defective Disc Insulator Detection by Scanner
Three or more defective Insulators in String Replacement with healthy Insulator
Hot spot / Carona discharge Attending the root cause i.e. loose contact , nut-bolt, protruding cut conductor, Washing

Lustre’s Credential in Hot-Line is as under

  • 175000 Nos. of EHV Insulator strings tested.
  • 3200 Nos Hot Line washing of + 500 kV HVDC Towers.
  • 6000 Nos. Hot Line washing of 400 kV Towers.
  • 3500 Nos. Hot Line washing for 220 kV Towers.
  • 2000 Nos. of 400 kV strings replaced.
  • 3200 Nos. of 100 kV and 220 kV strings replaced.
  • 100 Nos Attending 400 kV, 220 kV, 100 kV Hot Spot in Sub-Stations.

We have 60 Nos Hot Line Trained person from Hot Line Training Centre, Bangalore and International Training Agency for working upto 500 kV.

Live Line work equipments available with us