» Press Tonnage ranging from 50 MT To 400 MT
» Hydraulic Double Action Press(400MT):HMT
» Shut Height: 460 mm
» Capacity of Cushion: 220 Kg / Cm2
» Two Point Link Drive Press(315 MT):Press Master
» Bed Size 2050 x 1350mm Shut height 850 mm
» Crank less Press(200MT):Ameetep Make
» Bed 2050 x 1350mm Shut height 850 mm, Slide stroke 300mm
» Power Press(100 MT):Emco Pressmaster
» Bed Size 1150 x 700mm. Die cushion 200 KN
» Bed Size 900 x 630mm. Die cushion 150 KN.
» Stroke 160 mm, Shut height 325 mm
» Distance between housing 2550 mm
» Fly Presses
» Pre-Treatment :
Before painting every components goes from pre-treatment tank for removing of oil, grease, external particles.
» Process : Degreasing – Water rinse 1 – Etching – Water rinse 2
» Transporter : PLC based automatic handling system is provided
» Internal Treatment :
It is PLC based 19 stage SPM. Internal painting done to silencer by HR grey ( 550°C) for prevention of rust at high temperature.
» External Treatment :
State of the Art Shot Blasting Facilities with PLC logic & Fully Conveyorised Mechanism
» State Of Art German Collaboration Make Machine
» Having continuous Conveyor
» Automatic Hydro-Pneumatic Door Opening & Closing
» PLC Based Solenoid Valve Operated Dust Extraction system.
» All the Stations Are Fitted With Poka Yoke
» Continuous Improvement Through "KAIZEN"
» Single Piece Flow Concept With Zero in Process Inventory
» Standard Operating Procedures at All Stations
» 5 S on Production Line
» Adoption Of "I Operate I Maintain" Concept for All Machines
» Adoption Of "I Do I Check" Concept for Zero In Process Rejection
» WELDING
» CO2 welding
» Argo shield Welding
» Argon Welding
» TIG Welding
» Spot Welding
» Projection Welding
» CNC Pipe bending 5 axis, ELECTRO PNUEMATICS make.
» An industrial robot is defined by ISO[1] as an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes. The field of robotics may be more practically defined as the study, design and use of robot systems for manufacturing (a top-level definition relying on the prior definition of robot).
» Typical applications of robots include welding, painting, assembly, pick and place (such as packaging, palletizing and SMT), product inspection, and testing; all accomplished with high endurance, speed, and precision
Cathode Electro Deposition is most advanced and environment friendly Water based coating to be done on metal components. A combination of dip and spray ensures reach of paint at every corner of component having intrinsic shape as well. CED is chemically resistant, mechanically durable, and pleasant in appearance having very Good Salt Spray life and is sought for by all automobile users.
ELECTRO-DEPOSITION COATING (EDCOATING PLANTS)
Electro-deposition of primer coating has become universal for a modern automotive paint shop. In ED, charged particles from the paint emulsion move to Anode (AED) or Cathode (CED) under electrical forces. The direct current established through the bath makes the pigment and resin base of the paint wander towards the body surfaces. Coating reaches all the recessed area. Deposited film does not re-dissolve. However, the un-deposited material is rinsed. Ultra filtrate (UF) equipments are used for ED paint ingredients separation of those not forming film and recovery of Paints. Deposited film after stoving becomes hard, durable polymeric film.
» Fully Automatic Painting Shop
» Fully Automatic PTCED Shop
» Fully Automatic Robotic Line
» Various SPM and Polishing machines
» Various MIG,TIG Welding Machine Sets
» Various Spot welding IT guns & Stationary M/C
» Wind Mill – 225KVA
» "Greaves" Make GENSET – 380 KVA
» "Rohit" Pedestal Buffing Machines
» "Grindmaster" Linear Buffing Machines
» Humping SPM – 750mm
» E.O.T. Crane – 15 MT
» Hydraulic Roll Forming Machine for Silencer Shield
» CNC Pipe Bending Machine (Twin Deck Type)
» Heaming Machine For Silencer Clinching Operation
» Power Hacksaw – 500mm