Distillation Equipment

Distillation Equipment

Distillation is a proven and cost-effective chemical separation method. It forms a vital part of various industrial operations and processes. At S-Cube, we serve the diverse distillation needs of various industries with our customized distillation equipment solutions. Our scope of solutions covers pharmaceuticals, mining, food processing, renewable fuels, chemical manufacturing, agriculture, and many others. Our proven solutions have helped our clients achieve the distillation value they expect from our bespoke distillation equipment solutions.

What is Distillation?

Distillation refers to the separation that involves heat and mass transfer. It is one of the most effective and economically viable separation processes that suit various applications. Fundamentally, distillation involves separating components in a solution based on their relative volatility. Liquid and vapor interact in a counterflow arrangement within a vertical column to achieve distillation. The compounds that the distillation process separates are characterized by their volatility, which is related to the pressure of chemical vapor. Different chemicals have different boiling temperatures at varying pressures. Distillation-Equipment For example, water boils at 212 °F at atmospheric pressure or 14.7 psia. But at 1.94 psia, its boiling point is 125 °F. On the other hand, ethanol has a vapor pressure of 32.5 psia at 212 °F. However, at 4.55 psia it is 125 °F. Ethanol tends to be more volatile than water, as it has a higher vapor pressure than water. Relative volatility and activity coefficients are key while designing a distillation process Relative volatility is a unit that compares the vapor pressures of the components in a particular system. On the other hand, the activity coefficient is used to calculate the extent of deviation from the expected or ideal behavior. SCube Mass Transfer is one of the best Distillation Equipment Manufacturers in Pune, India. You can contact us for complete information and the best deals.

What is the Single and Multiple Stage Separation Process?

Single-stage separation refers to evaporation or particular Flash Distillation, although the term isn’t used as commonly. It involves one volatile component being removed from a solution via heating and then boiling the solution. Compounds with higher volatility are vaporized and removed from the process. Multiple stages, as the name suggests, involve various stages of evaporation during the separation process. In this type of separation, the process is restricted by the sequential process design. Distillation leverages the same multi-stage principle in countercurrent stages. It helps result in a more efficient process and enables reducing system waste.

Modern Software-Based Solutions

When it comes to designing a highly sophisticated system, wherein three or more components are involved, engineers use computer-based simulation software. The software application helps designers choose the right VLE model for the mixture and derive accurate predictions, along with distillation-stage calculations. Designing highly complex systems may also need pilot testing to help validate the final design. When it comes to designing a highly sophisticated system, wherein three or more components are involved, engineers use computer-based simulation software. The software application helps designers choose the right VLE model for the mixture and derive accurate predictions, along with distillation-stage calculations. Designing highly complex systems may also need pilot testing to help validate the final design.