Detonation Spray
Oxygen and fuel (acetylene most common) is fed into the barrel along with a charge of powder. A spark is used to ignite the gas mixture and the resulting detonation heats and accelerates the powder to supersonic velocity down the barrel. A pulse of nitrogen is used to purge the barrel after each detonation. This process is repeated many times a second. The high kinetic energy of the hot powder particles on impact with the substrate results in build up of a very dense and strong coating.

Characteristics of Detonation Spray Coating:
Material Form | Powder |
Heat Source | Charge Detonation |
Flame Temperature (°C) | 3000 to 4000 |
Gas Velocity (m/sec) | > 1500 |
Porosity (%) | < 1 |
Coating Adhesion (MPa) | > 70 |
Advantages:
- Excellent bond strength
- Very dense coatings
- Porosity less than 1%
- Better coating characteristics of hardness,wear & corrosion resistance
- Versatile process, ensuring wide range of coatings
- Low process temperature enables spraying of precision components
- Higher thickness coatings easily possible
- Process can be easily automated