Detonation Spray


Oxygen and fuel (acetylene most common) is fed into the barrel along with a charge of powder. A spark is used to ignite the gas mixture and the resulting detonation heats and accelerates the powder to supersonic velocity down the barrel. A pulse of nitrogen is used to purge the barrel after each detonation. This process is repeated many times a second. The high kinetic energy of the hot powder particles on impact with the substrate results in build up of a very dense and strong coating.

Characteristics of Detonation Spray Coating:

 Material Form  Powder
 Heat Source  Charge Detonation
 Flame Temperature (°C)  3000 to 4000
 Gas Velocity (m/sec)  > 1500
 Porosity (%)  < 1
 Coating Adhesion (MPa)  > 70


Advantages:

  • Excellent bond strength
  • Very dense coatings
  • Porosity less than 1%
  • Better coating characteristics of hardness,wear & corrosion resistance
  • Versatile process, ensuring wide range of coatings
  • Low process temperature enables spraying of precision components
  • Higher thickness coatings easily possible
  • Process can be easily automated